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27/08/2026

Optimizing battery materials production

Motivation

Lithium hexafluorophosphate (LiPF6) is commercially the most widely used lithium battery solute lithium salt. The particle size distribution, bulk density, dissolution rate – parameters determined in the crystallization phase – affect the end product  application scope, sales price, etc.

Implementation

A Pixact Crystallization Monitoring (PCM) system is installed to the LiPF6 production line as a DN50 flow-through section. The wet part is manufactured of Hastelloy to meet the requirements of the process suspension (HF acid at -40C).

Benefits

The PCM system provides quantitative and systematic data on crystallization, helping the operators to control the crystal size and agglomeration phenomenon by determining the stirring intensity, and adjusting the crystallization temperature at different concentrations.

Process parameters

Crystalline products LiPF6
Size distribution 20…1000µm
Solids concentration Up to 20 w-%
Temperature -40°C
Pressure 4 Bar